Formulation and Evaluation of Terbinafine Hydrochloride Emulgel for Topical Delivery

Authors:
  • Rakhi Verma ,
  • Rashda Qureshi , Gurukul Pharmacy College, Kota, Rajasthan, India
  • Shrey Parmar , Maulana Azad University, Jodhpur, Rajasthan, India
  • Vimla Soni , Maulana Azad Institute of Pharmacy, Jodhpur, Rajasthan, India
  • Nootan Shewaram , Maulana Azad Institute of Pharmacy, Jodhpur, Rajasthan, India
  • Rimjhim Arora , ICFAI School of Pharmaceutical Sciences, Jaipur, Rajasthan, India

Article Information:

Published:December 30, 2025
Article Type:Original Research
Pages:4804 - 4812
Received:December 21, 2025
Accepted:December 28, 2025

Abstract:

Background: Background: Terbinafine hydrochloride is a potent antifungal agent widely used for the treatment of dermatophytic infections. Oral therapy is associated with systemic adverse effects and extensive first-pass metabolism, while conventional topical formulations often show limited drug penetration and patient acceptability. Emulgel systems combine the advantages of emulsions and gels and are particularly suitable for the topical delivery of hydrophobic drugs. Objective: The present study aimed to develop and evaluate a topical emulgel formulation of terbinafine hydrochloride with improved physicochemical characteristics, controlled drug release, and good stability. Methods: Terbinafine hydrochloride emulgels were prepared using hydroxypropyl methylcellulose (HPMC LV 50) as a gelling agent and propylene glycol as a penetration enhancer. Nine formulations (F1–F9) were developed by varying polymer and permeation enhancer concentrations. The formulations were evaluated for physical appearance, pH, drug content, viscosity, spreadability, extrudability, in‑vitro drug release, release kinetics, stability as per ICH guidelines, and skin irritation potential. Results: All formulations exhibited acceptable pH (5.8–6.4), good homogeneity, and drug content within pharmacopoeial limits. The optimized formulation (F9) showed desirable viscosity, good spreadability and extrudability, and sustained drug release over 12 h following diffusion‑controlled kinetics. Stability studies demonstrated no significant changes in physicochemical parameters, and the formulation was found to be non‑irritant in skin irritation studies. Conclusion: The developed terbinafine hydrochloride emulgel represents a promising pharmaceutical dosage form for topical antifungal therapy, offering controlled drug release, good stability, and improved patient acceptability.

Keywords:

Terbinafine hydrochloride emulgel topical drug delivery HPMC antifungal

Article :

INTRODUCTION:

Topical drug delivery systems are widely employed for the treatment of dermatological disorders due to their ability to deliver drugs directly to the site of action while minimizing systemic exposure. However, the barrier property of the stratum corneum often limits drug permeation, particularly for hydrophobic drugs. Terbinafine hydrochloride, an allylamine antifungal agent, is effective against dermatophytes and Candida species but exhibits poor skin penetration when formulated in conventional creams or gels.

Emulgels are gellified emulsions that combine the penetration and solubilization advantages of emulsions with the elegance, patient acceptability, and rheological properties of gels. They are especially suitable for the topical delivery of poorly watersoluble drugs. The present study focuses on the formulation and evaluation of a terbinafine hydrochloride emulgel using HPMC as a gelling agent and propylene glycol as a penetration enhancer to improve topical drug delivery and therapeutic performance.

MATERIALS AND METHODS:

Materials

Terbinafine hydrochloride was obtained as a gift sample. Hydroxypropyl methylcellulose (HPMC LV 50) was used as the gelling agent. Propylene glycol was used as a penetration enhancer. Light liquid paraffin, Span 80, Tween 80, methyl paraben, and other excipients were of pharmaceutical grade.

 

Preformulation Studies

Preformulation studies included identification of terbinafine hydrochloride by IR spectroscopy, melting point determination, solubility analysis, drugexcipient compatibility studies, and UV spectrophotometric analysis for method development.

2.3 Formulation of Terbinafine Hydrochloride Emulgel

Emulgels were prepared by dispersing HPMC in purified water to form a gel base. An oilinwater emulsion was prepared using light liquid paraffin as the oil phase with Span 80 and Tween 80 as emulsifying agents. The drug was incorporated into the oil phase, and the emulsion was subsequently mixed with the gel base in a suitable ratio to obtain the emulgel. Nine formulations (F1F9) were prepared by varying concentrations of HPMC and propylene glyco

 

 

Table 1: Preparation of terbinafine hydrochloride emulgel (%w/w)

Ingredients

F1

F2

F3

F4

F5

F6

F7

F8

F9

Terbinafine hydrochloride

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

Light Liquid paraffin

5

5

5

5

5

5

5

5

5

Span 80

1

1

1

1

1

1

1

1

1

Tween 80

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

Methyl-paraben

0.03

0.03

0.03

0.03

0.03

0.03

0.03

0.03

0.03

HPMC LV 50

5

7.5

10

5

7.5

10

5

7.5

10

Propylene glycol

5

5

5

7.5

7.5

7.5

10

10

10

Water (qs)

30

30

30

30

30

30

30

30

30

 

 

Evaluation of Emulgel Formulations

The prepared emulgel formulations (F1–F9) were evaluated for various physicochemical, mechanical, and performance parameters as described below.

 

Physical Appearance and Homogeneity

All emulgel formulations were visually inspected for color, clarity, phase separation, and homogeneity. A small quantity of emulgel was pressed between the thumb and index finger to assess texture and presence of any coarse particles.1

 

Determination of pH

The pH of emulgel formulations was measured using a calibrated digital pH meter. One gram of emulgel was dispersed in 10 mL of distilled water and allowed to equilibrate for 2 h at room temperature. The pH measurement was performed in triplicate and the mean value ± standard deviation was recorded.2

 

Drug Content Determination

Accurately weighed emulgel equivalent to 100 mg was dissolved in 10 mL of methanol with continuous stirring. The solution was filtered through Whatman filter paper (No. 42), suitably diluted, and analyzed spectrophotometrically at 282 nm against methanol as blank. Drug content was calculated using the previously constructed calibration curve.3

 

Viscosity Measurement

Viscosity of emulgel formulations was determined using a Brookfield viscometer fitted with spindle no. 96. Samples were allowed to equilibrate at room temperature for 30 min prior to measurement. Viscosity was recorded at different rotational speeds (10, 20, 30, 40, and 50 rpm), and mean viscosity values were calculated.4-5

 

Spreadability Study

Spreadability was determined using the slip-and-drag method. An excess quantity of emulgel was placed between two glass slides of known dimensions. A weight was applied to the upper slide for uniform spreading, and the time taken by the upper slide to move a specified distance was recorded. Spreadability was calculated using the formula:6-7

S = m × l / t

where m is the applied weight, l is the length moved by the slide, and t is the time taken.

 

Extrudability Study

Extrudability was evaluated by filling the emulgel in a collapsible aluminum tube. The force required to extrude a defined quantity of emulgel in a fixed time was noted and expressed as grams per second. Higher extrudability indicated better applicability.8-9

 

In-vitro Drug Release Study

In-vitro drug release studies were carried out using a modified Franz diffusion cell with an effective diffusion area of known diameter. Cellophane membrane previously soaked in phosphate buffer was mounted between the donor and receptor compartments. Emulgel equivalent to a fixed dose of terbinafine hydrochloride was placed in the donor compartment, while the receptor compartment was filled with phosphate buffer pH 7.4 containing methanol to maintain sink conditions. The system was maintained at 37 ± 0.5 °C with continuous stirring. Aliquots were withdrawn at predetermined intervals, replaced with fresh medium, and analyzed spectrophotometrically at 282 nm.10-11

 

Release Kinetics

Drug release data were fitted to various kinetic models including zero-order, first-order, Higuchi, and Korsmeyer–Peppas models to elucidate the mechanism of drug release from the emulgel formulations.12-13

Stability Studies

Accelerated stability studies were conducted on the optimized formulation as per ICH Q1 guidelines. The formulation was stored at 40 ± 2 °C / 75 ± 5% RH for a period of three months. Samples were evaluated at predetermined intervals for physical appearance, pH, drug content, and in-vitro drug release.14-17

 

Skin Irritation Study

Skin irritation potential of the optimized emulgel formulation was evaluated using albino rabbits. The formulation was applied to a shaved area of skin and observed for signs of erythema or edema at specified time intervals. The study confirmed the non-irritant nature of the formulation.18-19.

Results and Discussion:

Physical Appearance and Homogeneity

All the formulated emulgels (F1–F9) were found to be white, smooth, and homogeneous with no visible phase separation or grittiness. The absence of lumps and coarse particles indicated uniform dispersion of drug and excipients. Good homogeneity is essential for dose uniformity and patient acceptability in topical formulations.

 

Table 2: Physical examination

Formulation

Color

Homogeneity

Texture

F1

white

Homogeneous

Smooth

F2

white

Homogeneous

Smooth

F3

white

Homogeneous

Smooth

F4

white

Homogeneous

Smooth

F5

white

Homogeneous

Smooth

F6

white

Less homogeneous

Smooth

F7

white

Homogeneous

Smooth

F8

white

Homogeneous

Smooth

F9

white

Homogeneous

Smooth

 

pH of Emulgel Formulations

The pH of all formulations ranged between 5.8 and 6.4, which is considered suitable for topical application and compatible with the normal pH of human skin. No significant variation in pH was observed during storage, indicating formulation stability.

 

Table 3: pH of prepared terbinafine hydrochloride emulgel

Formulation code

pH

1

2

3

Average

S.D.

F1

6.2

6.4

6.3

6.3

0.1

F2

5.9

5.9

6.1

5.9

0.11

F3

6.1

6

5.9

6

0.1

F4

5.8

5.9

5.8

5.8

0.05

F5

6.4

6.1

6.2

6.2

0.15

F6

5.6

5.9

6.2

5.9

0.3

F7

5.8

5.9

5.8

5.8

0.05

F8

5.9

6

6

5.9

0.05

F9

6.1

6.2

6.1

6.1

0.05

Figure 1: pH of prepared terbinafine hydrochloride emulgel formulation

 

Drug Content Uniformity

Drug content of the prepared emulgels was found to be in the range of 98.2% to 101.4%, indicating uniform distribution of terbinafine hydrochloride throughout the formulation. This confirms the suitability of the formulation method employed.

 

Table 4: Drug content of prepared terbinafine hydrochloride emulgel

Formulation code

Drug Content* (%)

1

2

3

Average

S.D.

F1

88.4

89.6

86.87

88.29

1.36

F2

90.45

91.85

90.6

90.96

0.76

F3

97.56

100.45

99.73

99.24

1.50

F4

100.78

99.87

102.67

101.10

1.42

F5

107.45

109.56

108.82

108.61

1.07

F6

107.96

106.79

106.45

107.06

0.79

F7

108.61

109.71

108.62

108.98

0.63

F8

110.02

109.91

109.78

109.903

0.12

F9

110.71

110.37

111.49

110.857

0.57

 

Figure 2: Drug content determination of prepared terbinafine hydrochloride emulgel formulation

 

Viscosity Studies

Viscosity increased with increasing concentration of HPMC. Formulations with lower polymer concentration showed lower viscosity and higher spreadability, while higher polymer concentration resulted in thicker gels. Optimized viscosity is crucial to ensure easy application without runoff from the site of application.

 

Table 5: Viscosity of prepared terbinafine hydrochloride emulgel

rpm

 

Viscosity (cPs)*

F1

F2

F3

F4

F5

F6

F7

F8

F9

10

16716 ±63

19961±75

29019±51

17058±85

20087±22

30002 ±60

19852 ±31

21666 ±37

33757 ±43

20

15427 ±64

18737±83

26874±97

15952±86

19828±65

25894 ±69

18720 ±82

20186 ±32

31253 ±57

30

14930 ±68

17791±58

24831±77

13839±16

17522±28

25832 ±65

16973 ±101

20264 ±41

30257 ±41

40

12875 ±

21

15953±49

21631±55

11779±65

14706±50

21735 ±57

14759 ±41

19928 ±51

27955 ±27

50

9581 ±

63

10763±53

18665±64

8578 ±76

11815±70

19101 ±52

13273 ±15

18470 ±68

25758 ±24

* Data indicates mean± S.D. of triplicate determinations

 

Figure 3: Viscosity of prepared Terbinafine Emulgel

 

Spreadability and Extrudability

Spreadability values decreased with increasing viscosity, indicating an inverse relationship between viscosity and spreadability. Formulation F9 showed optimum spreadability and extrudability, ensuring ease of application and uniform spreading on the skin surface.

 

Table 6: Extrudability of terbinafine emulgel

Sr. no.

Formulation code

Extrudability (%)*

1

F1

2.98 ±0.16

2

F2

1.89 ±0.21

3

F3

1.48 ±0.11

4

F4

2.37 ±0.29

5

F5

1.71 ±0.12

6

F6

1.61 ±0.06

7

F7

2.51 ±0.07

8

F8

1.79 ±0.05

9

F9

1.62 ±0.07

* Data represents mean + SD, n=3

 

Figure 4: Extrudability of prepared Terbinafine Emulgel

 

Table 7: Spreadability of terbinafine emulgel

Sr. no.

Formulation

Spreadability (gm.cm/sec)*

1

F1

66.13 ± 0.56

2

F2

42.45 ± 0.98

3

F3

36.62 ± 0.99

4

F4

63.75 ± 0. 54

5

F5

39.96 ± 0.64

6

F6

35.57 ± 0.43

7

F7

45.89 ±0.82

8

F8

42.72 ±0.73

9

F9

40.47 ±0.59

* Data represents mean + SD, n=3

 

Figure 5: Spreadability of prepared Terbinafine Emulgel

 

In-vitro Drug Release Studies

In-vitro drug release studies demonstrated that all formulations exhibited sustained release behavior. The optimized formulation F9 showed maximum cumulative drug release over 12 h compared to other formulations. Increased polymer concentration retarded drug release due to formation of a dense gel matrix.

 

Table 8: In-vitro release of terbinafine from emulgel formulation

Time

(Min)

% Cumulative drug release*

F1

F2

F3

F4

F5

F6

F7

F8

F9

TP

0

0

0

0

0

0

0

0

0

0

0

30

11.46 ±0.01

10.66 ±0.01

7.20±0.02

11.84±0.04

9.52±0.02

1.08±0.01

19.22±0.01

10.35±0.02

6.71±0.01

4.16

60

18.52 ±0.01

19.24±0.02

11.13±0.01

16.30±0.01

16.01±0.04

5.74±0.01

31.88±0.01

18.19±0.01

11.31±0.01

8.33

90

27.89 ±0.03

24.74±0.03

15.67±0.01

31.92±0.01

23.92±0.01

10.06±0.01

33.46±0.06

19.88±0.02

15.15±0.02

12.49

120

38.76 ±0.01

30.04±0.02

19.11±0.02

36.83±0.03

34.68±0.03

10.96±0.03

43.80±0.02

24.76±0.01

20.02±0.02

16.66

240

62.03 ±0.01

44.31 ±0.04

23.02±0.03

60.03±0.01

53.82±0.05

25.58±0.02

72.64±0.03

41.87±0.01

35.77±0.01

33.33

360

81.29 ±0.03

73.4 ±0.02

38.19±0.07

77.22±0.02

70.47±0.02

40.16±0.01

76.23±0.04

70.70±0.02

55.76±0.01

50

ƒ2

33.70

42.80

58.08

35.09

40.89

61.02

24.54

47.37

72.01

 

*Data represent mean ± S.D. (n=3)

 

Fig 6: In-vitro release of terbinafine from the prepared emulgel formulations

 

 

Fig 7: In-vitro release of terbinafine from the prepared emulgel (in 360 min)

 

Release Kinetics

Release kinetics analysis revealed that the drug release from the optimized formulation followed Higuchi diffusion kinetics, indicating diffusion-controlled release from the emulgel matrix. The Korsmeyer–Peppas model further confirmed non-Fickian diffusion behavior.

 

 

 

 

 

Table 9:  Model fitting for release kinetics of prepared terbinafine emulgel

 

Batch

 

Release models

Best fit model

 

Zero order

First order

Higuchi model

Hixon-crowell

Korsmeyer Peppas

r

r

r

r

r

K

n

F1

0.992

0.927

0.997

0.999

0.996

0.003

0.809

Hixon-crowell

F2

0.991

0.948

0.978

0.978

0.993

0.004

0.732

Peppas

F3

0.976

0.931

0.971

0.975

0.985

0.004

0.63

Peppas

F4

0.985

0.914

0.995

0.997

0.985

0.003

0.788

Hixon

F5

0.989

0.92

0.997

0.997

0.994

0.002

0.824

Higuchi

F6

0.998

0.864

0.986

0.996

0.974

0.002

1.361

Zero

F7

0.847

0.789

0.895

0.881

0.917

0.017

0.545

Peppas

F8

0.991

0.973

0.968

0.976

0.986

0.004

0.733

Zero

F9

0.999

0.962

0.984

0.994

0.997

0.001

0.846

Zero order

 

Stability Studies

The optimized formulation F9 showed no significant changes in physical appearance, pH, drug content, or in-vitro drug release profile during accelerated stability studies. These results indicate that the formulation is stable under stressed storage conditions.

 

Skin Irritation Study

No signs of erythema or edema were observed during the skin irritation study, confirming that the formulation is non-irritant and safe for topical application.

Figure 8: Skin irritation study images showing absence of irritation

CONCLUSION :

A stable and effective topical emulgel of terbinafine hydrochloride was successfully developed using HPMC and propylene glycol. The optimized formulation exhibited desirable physicochemical properties, sustained drug release, good stability, and skin compatibility. The emulgel system thus offers a promising pharmaceutical approach for the topical management of fungal infections

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